State-industries SBD85 500 User Manual
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M O D E L S C O V E R E D
SBD71 120 Through SBD85 500
The Expert’s Choice®
COMMERCIAL
The Expert’s Choice®
COMMERCIAL
Self Cleaning Commercial Gas Water Heaters
with Flue Damper and Electronic Ignition
Part Number STC-072
Printed in the U.S.A. - 0106
State Water Heaters
500 Tennessee Waltz Parkway
Ashland City, TN 37015
800-365-8170
www.statewaterheaters.com
SERVICE HANDBOOK
SandBlaster
®
Also includes Parts List
Prepared by the State Water Heaters Training Department.
For additional technical information call 800-365-0577.
©Copyright 2006 State Industries, Inc.
- SandBlaster 1
- (if applicable) 3
- INSTALLATION 4
- EXTERIOR CLEARANCE 5
- MAKE-UP AIR 7
- INSUFFICIENT MAKE-UP AIR 9
- CONTAMINATED AIR 10
- AIR FOR COMBUSTION 10
- Flammable Items 10
- GAS PRESSURE REQUIREMENTS 11
- SBD GAS VALVE 12
- SBD-120-200 193933-0 16
- SBD-250-500 193933-1 16
- SBD SEQUENCE OF OPERATION 17
- SBD ELECTRICAL SEQUENCE 18
- 100 – 109 Series 18
- STEP 1 TEST THE TRANSFORMER 20
- 24 VAC 21
- FM Transformer 21
- STEP 4 INSPECT THE DAMPER 23
- STEP 5 CHECK THE PC BOARD 23
- STEP 6 PC BOARD MOTOR TEST 24
- Service Switch 24
- Motor Lead 24
- STEP 7 THERMOSTAT TEST 25
- EFFIKAL DAMPER 26
- NORMAL OPERATION (continued) 28
- STEP 9A 29
- ON THE DAMPER BOARD 29
- STEP 9B 30
- POSITION 30
- STEP 11 WIRE HARNESS TEST 32
- STEP 12 IID MODULE TEST 33
- STEP 13 PILOT SPARK TEST 34
- STEP 15 MAIN BURNER TEST 37
- STEP 16 FLAME RECTIFICATION 38
- STEP 17 IID MODULE TEST 39
- GENERAL SERVICE CHART 42
- SBD TANK TYPE HEATERS 43
- SERVICE HANDBOOK 43
- SBD MODELS 120 THRU 500A 44
- SERIES 110-111 44
- COMPONENT PART INFORMATION 52
- SBD SERVICE CHECKLIST 53
- COMMENTS 55
Summary of Contents
Page 1 - SandBlaster
M O D E L S C O V E R E DSBD71 120 Through SBD85 500The Expert’s Choice®COMMERCIALThe Expert’s Choice®COMMERCIALSelf Cleaning Commercial Gas Water H
Page 2
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 3 - (if applicable)
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 4 - INSTALLATION
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 5 - EXTERIOR CLEARANCE
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 6
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 7 - MAKE-UP AIR
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 8
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 9 - INSUFFICIENT MAKE-UP AIR
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 10 - Flammable Items
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 11 - GAS PRESSURE REQUIREMENTS
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 12 - SBD GAS VALVE
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 13
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 14
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 15
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 16 - SBD-250-500 193933-1
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 17 - SBD SEQUENCE OF OPERATION
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 18 - 100 – 109 Series
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 19
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 20 - STEP 1 TEST THE TRANSFORMER
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 21 - FM Transformer
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 22
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 23 - STEP 5 CHECK THE PC BOARD
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 24 - Motor Lead
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 25 - STEP 7 THERMOSTAT TEST
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 26 - EFFIKAL DAMPER
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 27
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 28 - NORMAL OPERATION (continued)
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 29 - ON THE DAMPER BOARD
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 30 - POSITION
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 31
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 32 - STEP 11 WIRE HARNESS TEST
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 33 - STEP 12 IID MODULE TEST
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 34 - STEP 13 PILOT SPARK TEST
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 35
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 36
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 37 - STEP 15 MAIN BURNER TEST
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 38 - STEP 16 FLAME RECTIFICATION
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 39 - STEP 17 IID MODULE TEST
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 40
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 41
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 42 - GENERAL SERVICE CHART
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 43 - SERVICE HANDBOOK
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 44 - SERIES 110-111
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 45
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 46
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 47
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 48
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 49
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department Ashland City, TN ©2003 52SBD SERVICE CHECKLIST (This service checklist ma
Page 50
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department Ashland City, TN ©2003 53V. WATER PIPING Is the system properly sized?
Page 51
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department Ashland City, TN ©2003 54COMMENTS
Page 52 - COMPONENT PART INFORMATION
M O D E L S C O V E R E DSBD71 120 Through SBD85 500The Expert’s Choice®COMMERCIALThe Expert’s Choice®COMMERCIALSelf Cleaning Commercial Gas Water H
Page 53 - SBD SERVICE CHECKLIST
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 54
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 55 - COMMENTS
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
Page 56
SBD TANK TYPE HEATERS SERVICE HANDBOOK Technical Training Department
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